Multi head active tension pay-off rack

A. Purpose:

1. Used to convert Φ Used for cable laying of 400-800mm cable reel. It can also be used for active wire laying in coil forming machines, extrusion production, and cutting machines.

2. When facing the machine, place the wire on the left and take it up on the right. The wire rack is equipped with a safety cover and a lifting limit switch. The wire outlet of the cover has a guide wheel, and there are front and back and lifting buttons on it (the cover is the same color as the main machine)

3. Changing the winding wire: It is convenient and fast, and can be completed within 3 minutes.

B. Main technical parameters:

1. Payoff reel diameter: Φ 400-800mm. (According to the size of the customer's wire reel)

2. Maximum line speed: greater than 200m/min.

3. Applicable wire diameter: 0-10mm.

4. Outlet height: 1000mm.

C. Three main components of the equipment:

1. Active pay-off rack: 1 unit

2. Swing arm tension frame: 1 set

D. Main performance of the four equipment:

1. Active pay-off rack

a. Active pay-off, suitable for pay-off reel Φ 800-1000mm.

b. Shaftless active pay-off, equipped with 7.5HP German Siemens (SIEMENS) motor and 7.5HP Hipmount frequency converter.

c. The frequency converter controls the wire tension and automatically adjusts it. The wire speed is synchronized and linked with the frequency converter of the take-up host, without being limited by the speed of the wire, to avoid wire damage caused by stretching and ensure the quality of the cable.

d. Control: All electrical components are imported. Equipped with start, stop, forward rotation, and reverse control devices, it can automatically track the speed of the take-up host and control it in conjunction with the take-up machine. It can automatically stop when the wire is broken.

2. Swing arm tension frame

a. The rack is made of high-quality profile steel and welded steel plates, which is sturdy and beautiful.

b. Equipped with imported linear bearings for up and down sliding, it is convenient and flexible to swing up and down.

c. Tension wheel material: 3+4 pieces Ф 120 alloy aluminum, with inlet and outlet guide wheels on the left and right sides. The tension is controlled by adjusting the cylinder size or counterweight using a pneumatic valve to achieve the desired online tension, and the tension can be adjusted arbitrarily; The speed of paying off rack is automatically controlled by Potentiometer.

d. Automatically track the speed of the take-up host, maintaining a constant payout speed and tension.

e. Payoff speed: The maximum payoff speed is greater than 200 meters/minute, and the storage capacity is more than 30 meters.